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Power Tools

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Power tools can significantly increase productivity, but they also present serious hazards if used improperly. Common injuries include cuts, punctures, eye injuries, electric shock, hearing damage, and injuries caused by kickback or flying debris.

Only individuals who have been properly trained and are authorized to use a particular power tool should operate it. Always use the correct tool for the job and follow the manufacturer’s operating instructions.

Before Using a Power Tool

  • Inspect the tool for damage, excessive wear, or missing parts.
  • Verify that all guards, shields, and safety devices are installed and functioning properly.
  • Ensure power cords, plugs, batteries, and switches are in good condition.
  • Confirm that cutting blades, drill bits, sanding discs, or grinding wheels are sharp, secure, and appropriate for the intended task.
  • Make sure the work area is clean, dry, well-lit, and free of trip hazards.
  • Secure the material being worked on whenever possible.
  • Wear appropriate personal protective equipment (PPE).

Never use a tool that has been dropped, damaged, modified, or appears unsafe.

Electrical Safety

Electric-powered tools require additional precautions.

  • Never carry a tool by its power cord.
  • Never unplug a tool by pulling on the cord.
  • Keep cords away from sharp edges, heat sources, oil, and moving parts.
  • Do not use damaged extension cords or adapters.
  • Keep tools dry whenever possible.
  • Never operate electric tools while standing in water or on wet surfaces.

When working outdoors or in damp locations, use Ground Fault Circuit Interrupter (GFCI) protection. Test portable GFCI devices before use to ensure they are functioning properly.

Rubber mats, insulated gloves, and other appropriate protective equipment provide additional protection when electrical hazards are present.

While Operating

While using power tools:

  • Maintain a firm grip using both hands whenever possible.
  • Keep hands and body away from moving blades and cutting surfaces.
  • Maintain stable footing and good balance.
  • Allow the tool to reach operating speed before beginning work.
  • Let the tool perform the work—do not force it.
  • Stay alert and avoid distractions.
  • Disconnect power or remove the battery before changing blades, bits, or accessories.

Never:

  • Remove or disable safety guards.
  • Leave a running tool unattended.
  • Carry a tool with your finger on the trigger.
  • Wear loose clothing, jewelry, or anything that could become caught in moving parts.
  • Operate tools while fatigued or under the influence of alcohol, drugs, or medications that impair judgment.

Personal Protective Equipment

Depending on the task, appropriate PPE may include:

  • Safety glasses or face shields
  • Hearing protection
  • Dust masks or respirators (when required)
  • Work gloves appropriate for the task
  • Closed-toe footwear

Long hair should be tied back and loose clothing secured before operating rotating equipment.

Battery-Powered Tools

Battery-powered tools should be treated with the same level of care as corded tools.

  • Use only manufacturer-approved batteries and chargers.
  • Inspect batteries for damage before use.
  • Remove batteries before performing maintenance or changing accessories.
  • Do not expose batteries to excessive heat or water.
  • Report damaged, swollen, or leaking batteries immediately.

After Use

When work is complete:

  • Turn the tool off and allow moving parts to come to a complete stop.
  • Disconnect the power source or remove the battery.
  • Clean the tool before storing it.
  • Return tools to their proper storage location.
  • Report damaged or malfunctioning equipment so it can be repaired or removed from service.

Remember

Power tools are designed to make work easier, not faster at the expense of safety. Taking a few extra moments to inspect equipment, wear the proper PPE, and use the correct technique can prevent serious injuries and keep production moving safely.